SRC Medical

SRC Medical needed to maintain high production volumes without investing in new equipment. Two production cells were already operating at full capacity, using multiple presses, molds, and robots.

This situation:

• Increased operating costs and overall process complexity.
• Limited flexibility for new projects.
• Reduced agility to support business growth.

The goal was clear: increase capacity and reduce costs without adding new infrastructure.

Our Solution

We proposed an integrated and simplified approach:

• Development of a family multi-cavity mold with in-mold assembly.
• Replacement of 4 molds and multiple post-molding assembly steps with a single solution.
• Elimination of robots and reduction in the number of required equipment.
• Design of a robust, stable, and scalable process.

This approach transformed a capacity constraint into a strong performance driver.

The Result

Production is now:

• Simpler and more stable
• Less dependent on equipment and manual handling.
• More flexible to support growth and new product launches.
• Capable of increasing capacity without expanding the facility.

ROI and Performance

Key benefits include:

• Significant reduction in operating and maintenance costs.
• Shorter cycle times and fewer manual interventions.
• 75% reduction in the number of molds.
• Faster return on investment and a sustainable competitive advantage.

Client Testimonial

“K&K Tools’ innovation has truly transformed the way we produce and has allowed us to approach our future projects with confidence.”

— Production Team, SRC Medical