Plombco

Tooling Changeover Optimization Through a Modular System

When innovation reduces downtime and unleashes performance

Plombco had to manage 200 tooling changeovers per year across 8 cells, each requiring 3 hours of labor and resulting in 3 hours of downtime. This constraint generated high costs, productivity loss, and hindered production flexibility.

Implementation of a modular overmolding system with:

  • Ultra-fast changeovers using quick-attach cassettes
  • Universal interchangeable and standardized modules
  • Scalability allowing capacity additions as needed

The new system enabled structuring operations around fast, standardized modules, leading to a notable increase in overall equipment effectiveness and a reduction in unexpected interruptions.

“This solution has had a decisive impact on our productivity and gives us the flexibility needed to support our growth.”

— Plombco Inc. Team

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